20–25kg retail and light-commercial bag with full-wrap BOPP graphics and optional carry handle — the large-format solution for branded flour, animal feed, and consumer agricultural products.
The 40×65 cm BOPP printed bag is the largest format in Sackora's retail BOPP range, designed for 20–25 kg branded products that bridge consumer retail and light-commercial channels. At this fill weight, packaging must perform double duty — delivering the visual brand impact required for retail shelf placement while providing the structural performance needed to survive pallet stacking, forklift handling, and multi-stop distribution routes. Full-wrap BOPP graphics transform what would otherwise be an industrial sack into branded retail packaging that justifies premium positioning and strengthens brand recognition at point of sale.
The expanded print surface of the 40×65 cm format accommodates full-wrap graphic coverage, allowing brands to use the entire bag as a billboard for product photography, nutritional panels, usage instructions, and bilingual regulatory text without the design compromises forced by smaller formats. Rotogravure printing at up to 8 PMS-matched colours reproduces photographic imagery and fine typography across the full bag surface, while 6-colour flexographic printing delivers cost-effective results for designs centred on bold brand graphics and colour fields. An optional carry handle — die-cut, reinforced plastic clip, or sewn rope — converts this large-format bag into a consumer-friendly package for retail environments where customers transport product by hand.
All specifications are fully customizable. Contact us to discuss your exact requirements.
| Dimensions (W × H) | 40 × 65 cm |
|---|---|
| Fill Weight | 20 – 25 kg |
| Base Fabric Weight | 70 – 100 GSM |
| Material | Woven Polypropylene (PP) + BOPP outer lamination |
| BOPP Film Thickness | 20 – 25 microns, reverse-printed |
| Print Colours | Up to 8 colours (rotogravure) or 6 colours (flexographic) |
| Print Method | Rotogravure or high-definition flexographic |
| Surface Finish | High gloss or matte BOPP |
| Closure | Sewn top with fold-over or crepe tape |
| Inner Lamination | PE moisture barrier (20 – 40 microns) |
| Carry Handle | Die-cut, reinforced clip, or sewn rope — recommended for retail |
| Order Minimums | Flexible — contact us to discuss |
Artwork review and pre-press support included with every custom print order.
Applications
The 20–25 kg format serves both retail and small-commercial bakery channels. National flour brands and regional mills use full-wrap BOPP graphics to differentiate their product on grocery shelves and in foodservice distribution, while the PE inner lamination provides the moisture barrier that flour products require for shelf-life performance. The carry handle option makes the package manageable for retail consumers purchasing larger quantities.
Large-format pet food, livestock feed supplements, and equine nutrition products at the 20–25 kg weight class rely on BOPP printed bags to convey product quality and nutritional positioning. Full-wrap printing accommodates the detailed feeding guides, ingredient panels, breed-specific photography, and certification marks that occupy significant bag surface area. The tough woven PP substrate resists the puncture and abrasion of pelletized feed products through warehouse and retail distribution.
Grass seed, wild bird seed, soil amendments, and garden fertilizers packaged for retail garden centres and hardware stores use BOPP printed bags to compete for shelf attention in highly visual retail environments. The 40×65 cm format provides enough print surface for seasonal promotional graphics, planting instructions, and product photography that drives consumer purchase decisions in impulse-driven garden aisles.
Full-wrap printing covers the entire outer surface of the bag — front, back, and side gussets — with continuous BOPP laminated graphics. This eliminates unprinted areas and allows the bag design to flow seamlessly around the package. It is particularly effective for large-format retail bags where all faces of the bag may be visible on shelf or in end-cap displays, maximizing brand exposure regardless of how the bag is positioned.
For bags over 15 kg, Sackora recommends reinforced plastic clip handles or sewn rope handles that distribute weight across the consumer's grip. Die-cut handles work well for lighter loads but may be uncomfortable at 20–25 kg. Handle type is determined during the design phase and reinforcement material is added at the handle attachment point to prevent tearing under load. Our team will recommend the best option based on your product weight and retail presentation requirements.
No. Print cylinders and flexographic plates are manufactured to the specific repeat length and bag width of each size. A design created for the 40×65 cm format cannot be printed on a 30×55 cm bag without new cylinders or plates. However, Sackora's pre-press team can adapt your existing brand artwork to different bag dimensions, maintaining visual consistency across your product line while optimizing the layout for each bag size.
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