Custom Laminated PP Woven Bags

PE inner lamination for moisture protection, BOPP outer lamination for print quality and durability, or double lamination for maximum performance. Engineered for food, chemical, and moisture-sensitive products.

Barrier Protection Engineered Into the Bag

Lamination converts standard woven polypropylene into a high-performance packaging material with controlled moisture transmission, improved puncture resistance, and a superior print surface. Sackora offers three lamination configurations — PE inner, BOPP outer, and double lamination — each addressing specific supply chain and product protection requirements. PE (polyethylene) inner lamination creates a continuous moisture barrier on the interior surface of the bag. This is critical for hygroscopic products such as sugar, salt, cement, and chemical powders that absorb atmospheric moisture and degrade during storage and transport. The PE layer is applied through extrusion coating or film lamination depending on the barrier level and cost requirements of the application. BOPP (biaxially oriented polypropylene) outer lamination bonds a smooth, glossy or matte film to the exterior of the woven fabric. This provides a premium print surface capable of photographic-quality reproduction, while also adding puncture and tear resistance for rough handling environments. Double lamination combines both PE inner and BOPP outer layers for applications that demand moisture protection and retail-grade shelf appearance simultaneously.
  • PE inner lamination for moisture and vapour barrier protection
  • BOPP outer lamination for high-quality printing and scuff resistance
  • Double lamination combining PE inner and BOPP outer layers
  • Extrusion coating option for cost-effective moisture barriers
  • Film lamination option for superior barrier and seal performance
  • Glossy or matte BOPP finishes available
  • Maintains woven PP structural strength and tear resistance
  • Compatible with food-grade and industrial specifications
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Specifications

All specifications are fully customizable. Contact us to discuss your exact requirements.

Inner Lamination PE (polyethylene) — extrusion coated or film laminated
Outer Lamination BOPP (biaxially oriented polypropylene) — glossy or matte
Double Lamination PE inner + BOPP outer combined
PE Coating Weight 15 – 40 GSM depending on barrier requirements
BOPP Film Thickness 18 – 25 micron
Moisture Barrier (MVTR) Significantly reduced vs unlaminated woven PP
Base Fabric Woven polypropylene, 60 – 120 GSM
Print Compatibility Up to 6-colour flexographic on BOPP surface (175 LPI)
Seal Method Heat seal, fold-and-stitch, or adhesive closure
Food-Grade Options Virgin PP base, FDA/CFIA compliant PE and BOPP films

Common Applications

Food Ingredients and Agricultural Products

Sugar, flour, rice, and animal feed are hygroscopic — they absorb moisture from the air, causing clumping, spoilage, and weight discrepancies. PE inner lamination maintains product integrity from filling through warehouse storage to end-customer delivery. BOPP outer lamination adds retail shelf appeal for consumer-facing pack sizes.

Cement, Mortar, and Dry Chemical Products

Cementitious products and dry chemical powders are extremely sensitive to moisture exposure during storage and transport. PE laminated woven PP bags prevent premature hydration and hardening. The puncture resistance of the laminated structure withstands pallet stacking, forklift handling, and rough loading dock conditions common in construction supply chains.

Fertilizers and Soil Amendments

Granular and powder fertilizers stored in unlaminated bags attract moisture that causes caking and nutrient degradation. Double-laminated bags protect product quality through extended warehouse and retail storage cycles. The BOPP outer layer resists scuffing and tearing during seasonal retail display, while the PE inner layer prevents moisture ingress even in humid storage conditions.

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Frequently Asked Questions

Extrusion coating melts polyethylene directly onto the woven fabric surface, creating a thin, cost-effective moisture barrier. Film lamination bonds a pre-formed PE film to the fabric using adhesive, providing a thicker, more uniform barrier with better seal characteristics. Extrusion coating is more economical for standard moisture protection; film lamination is preferred when higher barrier performance or heat-seal closure is required.

Yes. Food-grade laminated bags are manufactured using virgin polypropylene base fabric with PE and BOPP films that comply with FDA and CFIA regulations for direct and indirect food contact. Certificates of compliance are provided with each food-grade order. The lamination layers themselves do not introduce any substances that would compromise food safety.

Laminated PP woven bags are recyclable through industrial polypropylene recycling streams, though the lamination layer must be accounted for in the recycling process. PE-laminated bags are widely accepted because both PP and PE are polyolefins and can be processed together in many recycling facilities. BOPP lamination is also compatible. We can advise on recyclability requirements specific to your region and industry.

Glossy BOPP provides high visual impact with vibrant colour reproduction, making it ideal for retail-facing products where shelf appeal matters. Matte BOPP offers a subdued, premium look and reduces glare, which some brands prefer for natural or organic product lines. Both finishes provide the same level of moisture protection and puncture resistance. The choice is purely aesthetic and brand-driven.

Lamination adds a moderate cost increment that varies with the type and weight of lamination layer, bag size, and order volume. PE inner lamination is the most cost-effective upgrade. BOPP outer lamination costs more due to the film and adhesive process. Double lamination combines both cost increments. In most cases, the cost of lamination is significantly less than the cost of product damage from moisture exposure, making it a net savings for moisture-sensitive products.

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